{"product_id":"screen-setup-film-separation-service-per-color-charge","title":"Screen Setup \u0026 Film Separation Service — Per-Color Charge","description":"\u003ch2\u003eScreen Setup \u0026amp; Film Separation Service — Per-Color Charge\u003c\/h2\u003e\u003cp\u003eThis per-color service charge covers the complete prepress workflow for a single screen color: CMYK or spot-color separation of the submitted artwork file, output of a precision film positive at high resolution, coating a stretched aluminum or wood screen frame with photopolymer emulsion, exposing the film positive to UV light to harden the stencil, washing out the unexposed image area, and confirming registration marks and mesh count spec before the screen is approved for press.\u003c\/p\u003e\u003cp\u003eThis is the foundational production step required before any print run begins at Fashion Graphics LLC. Mesh counts are specified per color based on ink type: 160-count for standard plastisol spot colors, 200-count for fine halftone water-based work, 86-count for glitter\/puff applications.\u003c\/p\u003e\u003cimg src=\"generation:\/\/eab653e5-b3fb-42b1-9536-ecc7e49957c7\" alt=\"Coated aluminum screen frame with film positive, UV exposure lamp, squeegee, and emulsion scoop coater\"\u003e\u003cp\u003e\u003cem\u003eCoated aluminum screen frame with a sharp film positive laid on top, UV exposure lamp positioned above, squeegee and emulsion scoop coater beside it.\u003c\/em\u003e\u003c\/p\u003e\u003cimg src=\"generation:\/\/75be0e2f-0a7f-43f5-92df-bf9567733d89\" alt=\"Prepress technician holding freshly washed-out screen to lightbox, examining stencil with loupe\"\u003e\u003cp\u003e\u003cem\u003ePrepress technician holding a freshly washed-out screen up to the lightbox, examining stencil image detail and mesh coverage with a loupe.\u003c\/em\u003e\u003c\/p\u003e\u003cimg src=\"generation:\/\/37c9df7a-1f4b-4943-97e4-95ec76cc69a5\" alt=\"Film positive on emulsion-coated screen mesh on lightbox, black image area and mesh visible beneath\"\u003e\u003cp\u003e\u003cem\u003eFilm positive laid on a coated screen surface on the lightbox — dense black image area on transparent film with emulsion-coated mesh visible beneath.\u003c\/em\u003e\u003c\/p\u003e\u003ch3\u003eSpecifications\u003c\/h3\u003e\u003ctable\u003e\n\u003cthead\u003e\u003ctr\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003cth\u003eDetail\u003c\/th\u003e\n\u003c\/tr\u003e\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eService Scope\u003c\/td\u003e\n\u003ctd\u003ePer color — separation, film positive, screen coat, expose, wash-out\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMesh Count Options\u003c\/td\u003e\n\u003ctd\u003e60–200, specified per ink type\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFilm Output\u003c\/td\u003e\n\u003ctd\u003eHigh-resolution film positive, Pantone PMS keyed\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEmulsion Type\u003c\/td\u003e\n\u003ctd\u003ePhotopolymer dual-cure\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRegistration\u003c\/td\u003e\n\u003ctd\u003eTri-Loc registration marks\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTurnaround\u003c\/td\u003e\n\u003ctd\u003eStandard prepress queue\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Fashion Graphics LLC","offers":[{"title":"Default Title","offer_id":48136065286298,"sku":null,"price":24.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0751\/8067\/1130\/files\/image_d17ae7fa-c643-4491-b262-2da95b0b7c7d.png?v=1779859848","url":"https:\/\/fashgraph.com\/products\/screen-setup-film-separation-service-per-color-charge","provider":"Fashion Graphics LLC","version":"1.0","type":"link"}